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Safety, Risk analysis, fire and blast consequence assessment

AGIP KCO

HSE Group, Full field development (FFD) Kashagan field HSE            October 2006 – Present

The giant Kasahagan field is in an environmentally sensitive part of the Caspian sea with high reservoir pressures and with sour gas (H2S) at 15%. This part of the Caspian is Ice covered in Winter. The development will produce 1.5 million barrels per day in full production.

During concept selection (to November 2007) the project team has selected novel contained process solution founded on rock islands. 

Responsible for engineering safety aspects of fires, explosions and toxic releases. Development of QRA rule sets for contained toxic process plant by consequence analyses relating to toxic gas dispersion, fire loading/response, risk management of internal explosions. 

Development of systems to manage compartment toxic gas releases, HVAC and ignition prevention. 

Other duties include, review of engineering design documents, development and maintenance of the hazards and effects register the basis of the Shell ‘HEMP’ system and QRA analysis of the production ‘hubs’ and minimum facility well-head platforms.

AGIP – Kashagan Design of explosion proof enclosures

Project Manager of this £0.25 million, 3 month project to design explosion-proof enclosures for the process facilities. The sour (H2S) nature of the gas at the Kashagan field has meant that a re-assessment of the layout of the field has been necessary to reduce the operating risk and availability of the planned facilities. One solution was to enclose the process units consisting of pile supported barges, pre assembled units and modules founded on artificial islands. These enclosures must contain gas releases, fires and explosions as well as protecting plant under maintenance from the impact of these events on neighbouring enclosures.

The project team designed a number of enclosures to resist overpressures up to 8 bar to a level suitable for Feed.  Design and analysis of the enclosures was performed using SACS and ABAQUS. Constructability, transportation and installation issues were also addressed leading to cost estimates for this solution.

HSE/BP - Response Spectra LSL has just completed a project to develop Explosion Response Spectra. The main Objective was to derive static design pressures for sizing main structures and barriers. The HSE have supplied all the Spadeadam explosion test results and BP have supplied the corresponding FLACS simulations. Steve was the Project Manager for this project.

BP  Sole author of a philosophy document on the design of structures to resist fires and explosions for use by BP worldwide.

Exxon – ASABO  Assessment of three platform complex in Nigeria for explosion response.

UKOOA/HSE – FAB  Responsible for editing, authoring and assembling the new Part 1 Guidance on fire and explosion engineering. References 60 and 61 – see Publications

MMS (US Materials Management Service) – Development of the technical content, web site and structure of the workshop on fire and blast engineering held in Houston during June 2002. 

API - New Recommended Practice on fire and blast engineering. Corresponding member of the committee and author of the basis document Guidance for the protection of offshore structures against fires and explosions’ Reference 57 - see Publications.

HSE (UK Health and Safety Executive) - Monitoring of the structural response of the Spadeadam test rig to explosion loads. This project involved the design of the sensor system to measure high and low frequency structural response and the indirect measurement of vented gas velocities in the Phase 3b tests performed in September 1999. 1999 - present

HSE - The interpretation of Spadeadam test results. - Phase 1.
Project Manager with Century Dynamics Phase 1 involved a review of the experimental results and the development of a scope of work to interpret and simulate the results of selected experiments. 1998 - present

Shell - Shearwater - Design of Temporary Refuge to withstand external blast loads 1998 - 1999

Shell - Shearwater - Independent Verifier for MechTool designed blast panels. 1998 - 1999

HSE - Blast capacity and response of tested panels using Bigg's method 1998 - 1999

Texaco - Captain - Blast response analyses 1999

Shell - SPOTS Compression module - Blast wall risk analysis 1999

HSE - Development of a method for the prioritisation of research needs. 1998
(with PAFA Consultants)

HSE - Review of approaches to fire, blast and accidental loads 1997-1999

This project involved a review of codes including military, earthquake, Nuclear, Norwegian, and US codes in order to identify useful approaches for offshore application.

JIP - Composites Topsides Study - Review of safety issues 1997-1999

Responsible for the definition and examination of fire and explosion scenarios relevant to the safety of novel topsides designs involving the extensive use of GRP.

Various - Minimal facilities Platforms - Fire consequence analyses 1997-1999

Statoil - Siri accommodation module - Consequence review of jet fire impact 1998

Examination of the consequences ALARP load cases involving jet fire impingement on the TR for the Siri jackup platform

HSE - Sensitivity of response of offshore structures to fire and blast 1995 - 1996

Project Manager of a major study of the sensitivity of response of structures to explosions, fires and combined fire and explosion scenarios. The Direct Probability Method was developed and used to develop response surfaces and calculate directly probabilities of failure and other reliability measures. These measures were used to rank the resistance variables in order of importance.

Connemara FPSO - Motion loads and blast response 1997

HSE/SCI - Comparative study on blast panel response 1997

MacCulloch FPSO - Topsides blast resistance assessment 1997

HSE - Safety Case review (explosion loading, response and risk assessment) 1996 - 1997

FABIG (Fire and blast information group) - steering committee member 1995 - 2000

HSE - Spadeadam Explosion test rig Structural Assessment 1996

Shell Brent Refurbishment Programme - Blast relief louvres, testing and acceptance 1994

Marathon Ireland Kinsale Platforms - Blast pressures and blast consequence analysis 1994

Elf Enterprise Claymore - Dropped object study 1994

Agip UK Tiffany - Severe shock studies, explosions and ship impact 1992

B.P. Engineering - Blast and fire resistance studies 1991 - 1993

Forties - Blast resistance capacities 1991

Thistle - Fire loads and response, blast response 1992 - 1993

Buchan - Fire loads 1992

Clyde - Fire and blast response, response to projectiles 1993

Magnus - Fire response 1993

E.C. - Development and testing of a lightweight blast walling system 1991 - 1994

British Gas Allington - Fire and explosion consequences of gas release 1990

Shell - Prepared 'Explosion Protection - Project Specification’ - Brent 1990

Shell - Blast assessment of Brent 'D' cellar deck 1990

Amerada Hess Rob Roy - Blast screen projectile and blast load assessment 1990

BP Artificial Lift Consortium - Barrier wall design Forties 1990

J.I.P. Fires and Explosions - Response to blast and the use of alternative materials 1989 - 1992

Shell Brent 'C' and Spar - Blast wall and explosion relief review 1989

 

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